Shaiva Green Carbons

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Pyrolysis mode

Certified biochar from a continuous pyrolysis reactor

In pyrolysis mode, our patented reactor heats biomass without oxygen until most of it becomes stable carbon. The result is biochar that holds carbon for the long term and can earn carbon removal credits.

What biochar is

Biochar is a carbon-rich solid made by heating biomass in the absence of oxygen. Unlike charcoal made for burning, biochar is kept out of the atmosphere: added to soil or materials, or used to replace fossil carbon in industry.

How long the carbon stays locked away depends on how completely the biomass has converted. Two numbers measure that: organic carbon content and the hydrogen-to-carbon (H/C) ratio. Higher carbon and a lower H/C ratio mean more stable biochar.

Biochar made from Prosopis juliflora in an SGC reactor
Our results

Biochar from our reactor, certified Isometric Class 1

Class 1Isometric certification, Juliflora feedstock
≥ 80.9%Organic carbon (EBC minimum 50%)
≤ 0.38H/C ratio (EBC maximum 0.7)
400–450 °CPyrolysis temperature, 60–90 minutes

Results from the Sanchore demonstration plant in Rajasthan, which runs an SGC-designed and SGC-built reactor. See the full results →

Uses

Where our biochar goes

Carbon removal credits

Biochar certified under recognised standards such as Isometric can generate carbon dioxide removal credits for project developers.

Steel and metallurgy

Steelmakers are trialling biochar as a partial replacement for pulverised coal injection. Read about SAIL's trial.

Soil and agriculture

As a soil amendment, biochar holds water and nutrients while keeping its carbon locked away.

Feedstocks

The reactor is designed for woody and agricultural biomass, including wet feedstock, because its integrated dryer uses hot flue gas.

  • Prosopis juliflora, the invasive woody shrub across western India. Isometric Class 1
  • Bamboo, wood chips and sawdust
  • Agricultural residues, including paddy straw

The Isometric Class 1 certification covers biochar made from Juliflora only. Other feedstocks are within the reactor's design range but are not covered by that certification.

Pyrolysis conditions

Temperature400–450 °C for certified biocharReactor range 250–500 °C across both modes
Residence time60–90 minutes
HeatingIndirect, oxygen-free drum
Throughput0.4 TPH per line demonstrated

Full reactor specifications →

Planning a biochar or bio-coal plant?

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